China Professional Wh17-2 Heavy Load Dual Worm Slewing Drive Worm Gear Turn Table for Drilling Rig Timber Grab top gear

Product Description

Coresun Drive Slewing Drive Slewing Bearing Manufacturer for Dual Worm Drive With Hydraulic Motor.
 

Model

WH17-2

Place of Origin

HangZhou,China

Brand

Coresun Drive

Type

Dual Worm

Material

42CrMo,50Mn

Output Torque

21KN.m

Tilting Moment Torque

135.6KN.m

Holding Torque

72.3K N.m

Static Axial Rating

970KN

Static Radial Rating

390KN

Dynamic Axial Rating

235KN

Dynamic Radial Rating

205KN

Gear Ratio

102:1

Efficiency

40%

Enclosed slewing drives are the most popular model of Titanhorse’ slewing drives and can help power movement in machinery such as wind turbines, digger derricks, solar trackers, medical equipment, forestry, waste management and industrial positioners.  The housing fully encapsulates all the drive components such as the double enveloping worm gearset, planetary gearing, and turntable bearing, such that they have total protection from the elements.  The  Enclosed Drive is also advantageous if you’re mounting inside so as not to see the parts in motion, or to avoid injuring workers working in close proximity.
 

It is advised to mount the slewing drives upside down on the azimuth axis in solar applications for better protection and add protection for the elevation axis.

For other applications, the mounting directions shall be based on the evaluation of the protection level and it shall be better for better protection

Coresun Drive’s enveloping worm rotation drive is entirely derived from its own technology, the processing technology is unique, and the processing process is fully digitalized. Therefore, the product quality is extremely controllable, the manufacturing accuracy is far higher than that of similar products, and the performance of the finished product Far higher than other similar products. In addition to the final product, the envelope worm and matching worm gear can be flexibly optimized and configured according to user needs. According to different usage requirements and environments, the Khan King Envelope Worm can be made of a variety of materials and can be subjected to various specific heat treatments to make the product more durable in terms of user needs. For field environments such as solar and wind energy applications that require long-term maintenance-free operation, this type of rotary drive product is the best choice.

Our Advantage:
1. Double skeleton oil seal structure, sealing performance reaches IP65, which can meet long-term outdoor use.
2. The surface of the slewing bearing adopts high-quality galvanized or QPQ treatment process, which has good corrosion resistance
3.  Worm gear meshing, high precision, large tooth contact area, high transmission torque, suitable for low speed and high torque applications
4.  Customized solutions to meet different application conditions.

Production Photo and Application

Coresun Drive makes the holding torque testing to ensure the quality and safety factor on our slewing drive and bearing.Quality is our foundation for the long-term development.

For CHINAMFG Drive slewing drive,we make 100% finished product inspection on worm gear slewing bearing.

CONTACT US

It is sincerely looking CHINAMFG to cooperating with you for and providing you the best quality product & service with all of our heart!

Static Radial Laod: 390kn.M
Static Axial Load: 970kn.M
Casting Housing: Qt450
Worm Shaft: Double Worm
Mechanical Efficiency: 40%
Output Torque: 21kn.M
Customization:
Available

|

Customized Request

worm gear

What is the lifespan of a typical worm gear?

The lifespan of a typical worm gear can vary depending on several factors, including the quality of materials, design, operating conditions, maintenance practices, and the specific application. Here’s a detailed explanation of the factors that influence the lifespan of a worm gear:

1. Quality of materials: The choice of materials used in the construction of the worm gear greatly impacts its lifespan. High-quality materials, such as hardened steel or bronze, offer better durability, wear resistance, and overall longevity compared to lower-quality materials. The selection of appropriate materials based on the application requirements is crucial for achieving a longer lifespan.

2. Design considerations: The design of the worm gear, including factors such as tooth profile, size, and load distribution, can influence its lifespan. Well-designed worm gears with optimized tooth geometry and proper load-carrying capacity tend to have longer lifespans. Additionally, features like lubrication systems and anti-backlash mechanisms can also contribute to improved durability and extended lifespan.

3. Operating conditions: The operating conditions under which the worm gear operates play a significant role in determining its lifespan. Factors such as load magnitude, speed, temperature, and environmental conditions can affect the wear and fatigue characteristics of the gear. Properly matching the worm gear to the application requirements and ensuring that it operates within specified limits can help prolong its lifespan.

4. Maintenance practices: Regular maintenance and proper lubrication are essential for maximizing the lifespan of a worm gear. Adequate lubrication helps reduce friction, wear, and heat generation, thereby extending the gear’s life. Regular inspections, lubricant replenishment, and timely replacement of worn or damaged components are important maintenance practices that can positively impact the lifespan of the worm gear.

5. Application-specific factors: The specific application in which the worm gear is used can also influence its lifespan. Factors such as operating cycles, torque levels, shock loads, and duty cycles vary between applications and can impact the wear and fatigue experienced by the gear. Understanding the unique requirements and demands of the application and selecting a worm gear that is appropriately rated and designed for those conditions can contribute to a longer lifespan.

Given the variations in materials, designs, operating conditions, and maintenance practices, it is challenging to provide a specific lifespan for a typical worm gear. However, with proper selection, installation, and maintenance, worm gears can have a lifespan ranging from several years to decades, depending on the factors mentioned above.

It is worth noting that monitoring the performance of the worm gear through regular inspections and addressing any signs of wear, damage, or excessive backlash can help identify potential issues early and extend the gear’s lifespan. Additionally, following the manufacturer’s guidelines and recommendations regarding maintenance intervals, lubrication types, and operating limits can significantly contribute to maximizing the lifespan of a worm gear.

worm gear

Can worm gears be used in automotive applications?

Yes, worm gears can be used in certain automotive applications. Here’s a detailed explanation of their use in the automotive industry:

1. Steering Systems: Worm gears are commonly used in automotive steering systems, particularly in older vehicles. They can provide the necessary torque and precision for steering control. The self-locking feature of worm gears is advantageous in steering applications as it helps maintain the desired steering position even when external forces are applied. However, it’s important to note that many modern vehicles have transitioned to other steering mechanisms such as rack and pinion for improved efficiency and performance.

2. Window Regulators: Worm gears can be found in power window regulator systems in some vehicles. They help convert rotational motion into linear motion, allowing for the smooth and controlled movement of windows. Worm gears in window regulators are often paired with a mechanical linkage system to distribute the motion to multiple windows.

3. Convertible Top Mechanisms: In convertible vehicles, worm gears can be utilized in the mechanisms that raise and lower the convertible top. The high torque capabilities of worm gears make them suitable for these applications, as they can effectively handle the load of the top and ensure smooth and reliable operation.

4. Accessory Drives: Worm gears can be employed in accessory drives within the automotive engine compartment. They can be used to transfer power from the engine to various accessories such as water pumps, fuel pumps, and air compressors. However, it’s important to note that other power transmission mechanisms such as belts and pulleys or gear drives are more commonly used in modern automotive accessory drive systems due to their higher efficiency and compact design.

5. Limited-Slip Differentials: Worm gears can be incorporated into limited-slip differentials in some automotive applications. Limited-slip differentials distribute torque between the wheels to improve traction and stability. Worm gears can provide the necessary torque multiplication and torque biasing capabilities required for limited-slip differentials.

While worm gears can be found in these automotive applications, it’s important to consider that other power transmission mechanisms such as spur gears, bevel gears, and belt drives are more commonly used in modern automotive designs. These alternatives often offer higher efficiency, compactness, and better performance characteristics for automotive applications. Additionally, advancements in technology and the pursuit of lightweight and efficient designs have led to the adoption of alternative power transmission systems in many automotive applications.

Overall, while worm gears have a place in certain automotive applications, their use is more limited compared to other power transmission mechanisms commonly employed in the automotive industry.

worm gear

How do you install a worm gear system?

Installing a worm gear system requires careful attention to ensure proper alignment, lubrication, and secure mounting. Here are the general steps involved in installing a worm gear system:

  1. Prepare the components: Before installation, ensure that all the components of the worm gear system, including the worm, worm wheel, bearings, and housing, are clean and free from any contaminants or damage. Inspect the components for any signs of wear or defects.
  2. Check alignment: Verify that the mating surfaces of the worm and worm wheel are clean and free from any debris. Ensure that the gear teeth mesh properly and that there is no excessive backlash or misalignment. Make any necessary adjustments or repairs before proceeding with the installation.
  3. Apply lubrication: Lubricate the worm gear system according to the manufacturer’s recommendations. Select a suitable lubricant that provides sufficient lubrication and reduces friction between the worm and worm wheel during operation. Apply the lubricant evenly to the gear teeth and other contact surfaces.
  4. Mounting: Position the worm gear system in the desired location, taking into account any space constraints or mounting requirements. Use appropriate fasteners, such as bolts or screws, to securely attach the system to the surrounding structure or base. Ensure that the mounting surfaces are clean, flat, and able to withstand the forces and loads exerted by the gear system.
  5. Alignment and adjustment: Once the worm gear system is mounted, check the alignment again and make any necessary adjustments. Ensure that the worm and worm wheel are properly engaged and that there is no excessive play or binding. Pay attention to any specified alignment tolerances provided by the manufacturer.
  6. Testing and operation: After installation, conduct a thorough functional test of the worm gear system. Verify that it operates smoothly, without unusual noise or vibration. Check for proper engagement of the gear teeth and ensure that the system performs as intended under different load conditions. Monitor the system’s performance during initial operation and address any issues or abnormalities promptly.

It’s important to follow the specific installation instructions provided by the gear system manufacturer. Different worm gear designs and applications may have additional installation requirements or considerations that should be taken into account.

Proper installation of a worm gear system ensures its reliable operation, minimizes wear, and maximizes its lifespan. If you are unsure about any aspect of the installation process, it is recommended to consult the manufacturer or seek the assistance of a qualified professional.

China Professional Wh17-2 Heavy Load Dual Worm Slewing Drive Worm Gear Turn Table for Drilling Rig Timber Grab top gearChina Professional Wh17-2 Heavy Load Dual Worm Slewing Drive Worm Gear Turn Table for Drilling Rig Timber Grab top gear
editor by CX 2023-09-22