China 0.5-4.5mm thickness Dongguan HAIWEI metal straightening machinery worm gearbox calculation

Variety: Straightener & Cutter
Problem: New
Use: Sheet
Video clip outgoing-inspection: Provided
Machinery Take a look at Report: Presented
Marketing Variety: Scorching Item 2571
Guarantee of core elements: 3 several years
Main Factors: Bearing, Gearbox, Motor, Gear
Voltage: AC380V(customizable)
Electrical power: 3.75kw
Dimension(L*W*H): 1.6*1.3*1.6
Guarantee: 1 many years
Crucial Selling Factors: Large Rigidity and easy to run
Applicable Industries: Producing Plant
Showroom Area: None
Excess weight (KG): 900
Straightening material: HR, CR, Stainless steel, Aluminum, Copper and so on
Materials width: ~800mm
Material thickness: .5~4.5mm
Straightening rolls: 7pcs(higher 3pcs/decrease 4pcs)
Straightening velocity: 1-15m/min
Certification: CE
Straightener hole alter technique: Synchronous worm gear box
Inverter: MITSUBISHI/DELTA
Strip push method: pneumatic cylinders
Roller content: 40Cr
Packaging Details: Nicely wrapped by wrapping movie and packed by plywood box.
Port: HangZhou

IntroductionMetal Straightener, is welded by CZPT metal plate to construct the framework. With long length fulcrum, so can load hefty excess weight. To reduce pace by “worm wheel” and worm, so that it can function steadily. With induction brake, and with “control time brake” to make it steady for feeding content. Higher precision rolls of straightener are plated with challenging chrome, with substantial straightening precision. Compact whole construction saves using room, with resilient feature.

ModelSHL-200ASHL-300ASHL-400ASHL-500ASHL-600ASHL-800ASHL-1000A
Material width200mm300mm400mm500mm600mm800mm1000mm
Material thickness0.5~4.5mm
Straightening rolls7pcs(Higher 3pcs/Lower 4pcs)
Straightening pace1-15m/min(with inverter)
Motor power1.5kw2.2kw2.2kw3.75kw3.75kw5.5kw7.5kw
It is accessible to customise bigger-dimensions equipment.
Primary Attributes1. Go well with for most of coiled components, including HR, CR, aluminium, For Liftmaster Equipment Kit 41C4220A Equipment & Sprocket Assembly Immediate Alternative stainless metal, copper, and many others.2. High-hardness and anti-friction rolls are manufactured from warmth-handled alloy steel with hard chrome plating and precision ground. The materials can efficiently straighten out without scratchs and damages.3. The device can operate on its possess, and also can be employed with MT versions and MTD designs decoiler.4. With effective motor, CLH versions can accomplish higher-velocity feed to reduce costs and increase productivity.5. The equipment adopts massive air cylinder urgent substance, straightening adjustment adopts synchronous worm equipment with reference indicator on the facet of the body. Turn the take care of for every cycle can adjust the rolls top 1mm, so as to get higher-precision adjustment. 6. Consumer-helpful handle panel and straightforward structure reduce set-up time and increase effectiveness.7. Geared up with inverter, CLH versions use a manually adjustable speed control knob to let the operator established the payoff pace. (Option)8. All electronic factors are from well-known makes in the planet, this sort of as Simens, Schneider, Mitsubishi. CLh models have for a longer time lifetime and much less maintanence. 9. Custom made and application specific resolution is offered.
With considerable expertise and superior engineering softwares and resources, our engineers can assess your software and offer a customized or application specific resolution. Notify us what you require, we are prepared to provide greatest resolution to you!
Detailed Photos Our Support Pre-Product sales Service* Inquiry and consulting help.
* Give custom-made devices.
* See our Manufacturing unit.
Right after-Product sales Service* Training how to instal the machine, instruction how to use the equipment.
* Engineers obtainable to support equipment abroad.
Certifications Packing & Shipping and delivery Our Firm Professional and InnovationHAIWEI, a specialist stamping automation gear company, is a assortment of patterns, study & improvement, productions and right after-product sales companies, 90 diploma turning curved flat PVC modular belt conveyor situated in HangZhou China. Our merchandise have been broadly used in automotive, appliances, furniture, cookware, hardware items and other industries. Extensive encounter in manufacture and entire world-broad professional cooperation makes it possible for us to give you with substantial-top quality gear and very first-class service.The wide variety of automatic products that we offer such as 3 in 1 decoiler straightener feeder, 2 in 1 decoiler straightener, decoiler, coil straightener, push feeder, coil blanking line as well as all kinds of press transfer including Second transfer, 3D transfer, single bar transfer and long beam transfer in between multi-push and so on.HAIWEI has been regularly offering business-foremost merchandise for 10 many years. We are honored to have gained favored-seller status with many of the leading auto components suppliers for Volkswagen, Toyota, Hyundai, Geely, CZPT Bus, IKEA and more. Growing need for high productivity and good quality in producing business urges us carry on to enhance R&D potential and devices overall performance.HAIWEI is energetic in world-wide marketplaces with the permit for import and export. We have operate tons of successful tasks with regional companies in The Czech Republic, Italy, Portugal, Ireland, CZPT high strength factory offer Har812 best chains plastic 30mm sprockets manufacturer Spain, Canada, Mexico, South Africa, as well as Asian markets, this kind of as South Korea, Malaysia, Indonesia, and India.It is our theory to supply outstanding products and outstanding providers. The worldwide groups provide you with professional, swift and hassle-free services. CZPT aims to offer outstanding items and superb companies to develop value for consumers on the foundation of integrity, innovation, and CZPT cooperation. No make a difference what you inquire, we are completely ready to supply the greatest remedy for you!
WHY Far more FACTORIES Select CZPT Products
Extensive Knowledge CZPT has been lively in worldwide marketplaces for in excess of 10 several years with the permit for import and export. We have operate plenty of effective generation lines with CZPT manufacturers. The knowledge we accumulate and the challenge we fight off give the self-assurance to supply satisfactory options.One-quit Provider From design to after-sale services, CZPT sticks to client-centric basic principle. Complex help is regularly presented for the duration of the whole equipment life span. Not only can we manufacture substantial-efficiency tools, but we have the capability to design and style and product the entire automated generation line.Specific Remedy There are electrical engineers, mechanical engineers and computer software engineers in our group. Utilizing advanced engineering application and equipment, our engineers can assess your application and offer a personalized certain resolution to satisfy every special require. For the duration of long-standing research and growth, CZPT creates a wide variety of technical options, such as substantial-pace design and style, place-conserving layout and multi-language operating systemDependable Quality CZPT carries on to manage the entire supply chain and top quality from raw materials to devices assembly. All equipment are certified with European CE. Significantly less servicing and acquire value help you maximize efficiency and earnings. Associated Items Heavy Decoiler91.8% Reaction Rate
Sheet Metallic Straightenerninety one.8% Reaction Charge
NC Servo Roll Feederninety one.8% Reaction Rate

worm reducer

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China 0.5-4.5mm thickness Dongguan HAIWEI metal straightening machinery     worm gearbox calculationChina 0.5-4.5mm thickness Dongguan HAIWEI metal straightening machinery     worm gearbox calculation
editor by Cx 2023-06-25